[In Pre-Sale ships end of September]
The Maximum-Power Pro 2440 — For Shops That Need Deeper Cuts and More Production Headroom.
The OMTech Pro 2440 100W is the highest-power configuration of the Pro 2440 platform — a 100W CO2 laser engraver and cutter with a 24" × 40" working area, built-in TEYU RMCW-5200 water chiller, X/Y hybrid servo motors, 1200 mm/s maximum engraving speed, and autofocus.
Delivering the full Pro 2440 production workflow with the extra laser power that translates directly into deeper single-pass cuts: 40mm on wood and 33mm on acrylic, the deepest cutting specifications in the Pro 2440 lineup.
Compatible Materials:
Wood
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MDF/Plywood
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Leather
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Plastics
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Fabric
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Stone
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Coated Metals
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Glass
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100W vs 80W — What the Extra Power Actually Delivers
The OMTech Pro 2440 platform is identical between the 80W and 100W configurations: same 24" × 40" bed, same built-in TEYU chiller, same X/Y hybrid servo motors, same 1200 mm/s maximum engraving speed, same autofocus, same 4-way pass-through, same touchscreen, same safety systems, same software compatibility.
The 100W version provides higher laser output and deeper listed wood and acrylic cutting depth — and those differences are specific and meaningful:
40mm wood depth (vs 30mm at 80W). A 33% increase in maximum wood cutting depth. For shops processing thick dimensional lumber, structural decorative panels, and layered woodworking components — the difference between 30mm and 40mm single-pass capability is the difference between a machine that handles your thickest stock and one that requires multiple passes on it.
33mm acrylic depth (vs 29mm at 80W). For acrylic fabrication businesses cutting thick display material, structural signage, and illuminated panel components — 33mm covers the upper end of commercially standard thick acrylic sheet.
More operating headroom across all materials. At 100W output, the machine runs at a lower percentage of its maximum capacity on typical production workloads — maintaining more consistent beam quality across long shifts and more reserve power when demanding materials appear in the daily mix.
For production shops whose daily cutting range regularly includes material at the upper thickness limits, the 100W is the correct specification. For shops whose cutting stays within 25mm and below on most materials, the 80W covers the requirement efficiently.
Built-In TEYU RMCW-5200 — Professional Cooling Already Inside
At 100W sustained production output, water cooling is not optional — and sourcing, configuring, and maintaining an external chiller for a separate large-format CO2 laser is a real installation and operational complexity.
The Pro 2440 100W integrates a TEYU RMCW-5200 water chiller directly into the machine — one of the most trusted industrial CO2 laser cooling systems used across professional production environments.
Total cost is known upfront. Chiller cost is included in the machine price — no separate budget line, no after-purchase add-on required.
One footprint, not two. No external chiller beside the laser. The machine occupies the footprint of the machine alone.
One startup, not two. The chiller operates as part of the machine system — no separate startup, no independent monitoring, no separate maintenance schedule.
For a production shop that has managed external chiller systems before, eliminating that layer of operational complexity is a genuine daily quality-of-life improvement. For a shop setting up a professional laser station for the first time, it removes a category of planning and infrastructure work from the installation process.
1200 mm/s + X/Y Hybrid Servo Motors — Where Production Speed Becomes Real
Maximum engraving speed figures on CO2 lasers are frequently misleading because what limits real-world throughput isn't top speed — it's acceleration: how quickly the machine changes direction between passes on detailed artwork, complex fills, and tight patterns.
The Pro 2440 100W uses X/Y hybrid servo motors with closed-loop position feedback — the production-grade motion system that makes 1200 mm/s meaningful in real production conditions:
Closed-loop position correction. Servo motors continuously monitor and correct position deviation during high-speed operation. On a 24" × 40" field at 1200 mm/s, marks in the corners of a batch layout are as consistent as marks in the center — across the full production shift.
Higher acceleration through direction changes. The servo system reaches and maintains operating speed more effectively on complex artwork and tight patterns than stepper-motor systems at equivalent speed ratings — which is where real-world throughput diverges from rated maximum speed on lower-spec machines.
Embedded guide rails in both axes support stable, precise movement at high speed — the mechanical foundation that allows the servo system to maintain specification consistently across the machine's operational life.
Detachable laser head design makes maintenance and lens cleaning more accessible — a practical detail that reduces the time cost of routine upkeep that affects mark quality over time.
High-transmittance focus lens (2.5" focal length) and high-reflectivity mirrors complete the optical path — concentrating laser energy into a focused spot for clean cuts and precise engraving detail at production velocity.
24" × 40" + 4-Way Pass-Through — Large-Format Production Without Size Limits
The 24" × 40" (600 × 1000mm) working area positions the Pro 2440 above the 20" × 28" Maker series for shops where bed size is a daily production constraint:
Larger sign panels and display pieces fit in one setup. Commercial sign blanks, award plaque panels, wide decorative panels, and large custom pieces that require multiple setups on 20" × 28" machines process in a single setup on the 24" × 40" Pro 2440.
More pieces per batch layout. At 24" × 40", nested batch layouts accommodate significantly more pieces per job file — fewer load-and-unload cycles per hour, more output per shift.
4-way pass-through (front, back, and sides) removes the remaining size limit for flat stock — material longer than 40" feeds through front-to-back for sequential processing, and material wider than 24" extends through the side pass-throughs. No flat material has a hard size limit on this machine.
Touchscreen + Autofocus + Air Assist — The Full Production Workflow
Touchscreen panel: Monitor job data, operational parameters, and chiller readings directly on the machine — job status visible without navigating connected software.
Autofocus: Built-in autofocus detects material thickness and adjusts focal distance automatically. For a machine cycling through materials of varying thicknesses throughout a production day — from 3mm acrylic to 40mm wood — autofocus handles the focal calibration step that would otherwise require manual adjustment on every height change.
Red dot guidance: Makes the laser origin position visible before the job fires — confirming placement on large panels without wasting material.
Air assist: Protects the focus lens and mirrors while clearing dust and debris during cutting and engraving. The air pressure sensor monitors flow and triggers an alarm if pressure drops below the set threshold — catching a potential cut quality issue before it affects an entire production batch.
Safety Systems Built for a Professional Production Environment
Emergency stop button — immediately cuts power when activated, with no software navigation required.
3-color indicator light — blue standby, green active, red error — visible from across the shop floor without approaching the machine to check status.
Mechanical and magnetic interlocks — automatically cut power to the laser tube when the cover opens during operation.
External industrial fan — removes gases and debris from the work area and assists heat dissipation during sustained production cutting at 100W.
LightBurn + RDWorks + WiFi — Connect the Way Your Shop Works
LightBurn (a LightBurn license is included free with this machine, courtesy of The Maker’s Chest — Windows, macOS, Linux), RDWorks, and CorelLaser are all compatible. Data transmission via USB cable, USB flash drive, and WiFi.
11,000-hour estimated laser tube service life. FDA certified. 2-year machine warranty.
The Maker's Chest Difference
The OMTech Pro 2440 100W is available from OMTech directly and from other resellers. Here's what changes when you order through The Maker's Chest:
- 🛡️ 75-day returns — significantly longer than OMTech's direct return window. Enough time to receive and install the machine, run sustained production on your actual materials at real thickness, confirm the 100W cutting depth and built-in chiller perform for your specific workflow, and make a fully informed decision before you're locked in
- 🇺🇸 Expert USA-based technical support — our team can help with LightBurn and RDWorks setup, servo motor calibration, chiller monitoring, autofocus calibration, air assist configuration, and any production issues during ramp-up
- 📞 Dual lines of support — phone and email, so when production is running and something needs attention, you have a direct path to a real person
- 🔧 Straight configuration guidance — 100W or 80W Pro 2440? Or does your production scale require the Pro 3655? Tell us your material range and daily volume and we'll give you a direct recommendation
Frequently Asked Questions About OMTech Pro 2440 100W CO2 Laser Engraver and Cutter
Q: What's the specific production difference between the 100W and 80W Pro 2440?
A: The platform, bed size (24" × 40"), built-in TEYU chiller, X/Y servo motors, 1200 mm/s speed, autofocus, 4-way pass-through, touchscreen, and all safety systems are identical. The 100W provides higher laser output and deeper specified cutting depths: 40mm on wood (versus 30mm at 80W) and 33mm on acrylic (versus 29mm at 80W). For shops whose regular cutting range stays under 25mm on most materials, the 80W is the practical choice. For shops regularly cutting thick dimensional wood and dense acrylic at 30mm+, the 100W is the correct specification.
Q: Is the water chiller genuinely built in, or is it an external unit?
A: The TEYU RMCW-5200 is factory-integrated — water lines are pre-routed inside the cabinet. No separate chiller purchase, no external unit footprint, no additional installation. Total investment is known upfront.
Q: What is the cutting depth at 100W?
A: Maximum 40mm on wood and 33mm on acrylic under optimal conditions with correct settings, proper air assist, and well-maintained optics. Actual performance varies by material species, density, moisture content, and settings. These figures represent the genuine upper capability of the 100W tube at Pro 2440 performance specifications.
Q: What is the laser tube service life?
A: 11,000 hours estimated service life — extended when operated at lower power settings. At 8 hours daily, 250 working days per year, that's approximately 5.5 years of rated tube life. The 2-year machine warranty covers the initial ownership period.
Q: Is LightBurn compatible?
A: Yes — LightBurn is compatible and is the preferred production software for most users. A LightBurn license is included free with this machine, courtesy of The Maker’s Chest. Runs on Windows, macOS, and Linux. RDWorks and CorelLaser are also compatible.
Q: What are the shipping and installation requirements?
A: The Pro 2440 100W weighs 970 lbs. (440 kg) and ships via freight. Overall dimensions are 64.8" × 54.3" × 40.9". Confirm floor load capacity, installation space, pass-through material clearance, operator movement area, and exhaust ducting access before delivery. Contact our team for pre-delivery planning guidance.
Q: How does the 4-way pass-through work?
A: Front and back pass-throughs allow material longer than 40" to extend through the machine for sequential processing — advance the material after each pass without removing it. Side pass-throughs accommodate material wider than 24". Together, both directions allow flat material of virtually any length or width to be processed on this machine.
Q: Why buy from The Maker's Chest instead of directly from OMTech?
A: Our 75-day return window gives you significantly more evaluation time than OMTech's direct policy — enough to run the 100W through your actual production cutting workloads and confirm the depth and throughput deliver before you're locked in. Our USA-based expert support team is reachable by phone and email for LightBurn and RDWorks setup, chiller monitoring, servo motor calibration, and production troubleshooting. If you're choosing between 80W and 100W, or between the Pro 2440 and Pro 3655, we'll give you a straight recommendation.
